A leading automaker partnered with Zetwerk to overcome challenges in developing a high-precision gearbox for their next-gen EVs, achieving tight tolerances, robust performance, and streamlined supply chain management.
Here is the list of challenges that the customer faced:
Developing a high-precision gearbox assembly for next-gen EVs posed significant challenges in material durability, intricate geometries, and rapid production ramp-up. The assembly needed to meet stringent tolerance limits and deliver robust performance under dynamic conditions.
The EV gearbox needed exceptional durability and precision. Developing a custom material blend and manufacturing complex geometries within strict tolerance limits were critical. Additionally, a resilient and scalable production process was required to meet the rapid post-launch production ramp-up.
Zetwerk addressed an automotive manufacturer’s challenges in developing a high-precision gearbox assembly for electric vehicles by leveraging state-of-the-art CNC machining and precision forging techniques.
We innovated a custom alloy for durability, implemented rapid prototyping, and optimized supply chains, reducing lead times by 30%. Zetwerk’s integrated logistics ensured real-time visibility and reliable delivery, earning exceptional client satisfaction and expanding their partnership for future models
Director of Sales, Zetwerk Manufacturing USA Inc.
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